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Product Design
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Tooling
Step 2Receive a quote and further communicate with our team. -
Cold Heading
Step 3Obtain detailed technical data sheets with customized solutions. -
Extruded Copper Busbar
Step 4Place your order and receive your items promptly. -
Flexible Busbar
Step 5Access online or onsite technical support as needed. -
Various Welding
Step 6Enjoy comprehensive after-sales service and support.
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Coating & Electroplating
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Laminated Busbar
Step 2Receive a quote and further communicate with our team. -
Stamping
Step 3Obtain detailed technical data sheets with customized solutions. -
CNC
Step 4Place your order and receive your items promptly. -
Injection Molded
Step 5Access online or onsite technical support as needed. -
Automatic Assembly
Step 6Enjoy comprehensive after-sales service and support.
Cold Heading Workshop
While competitors require additional CNC machining for terminals, Sanco pioneered nationwide in achieving the same precision with just cold heading – significantly reducing production costs for customers.
Stamping Workshop
We operate two stamping workshops equipped with 50 presses ranging from 60 to 450 tons, capable of forming diverse profiles with precision.
Injection Molded Workshop
Our smart workshops feature centralized automated feeding systems and 40 vertical/horizontal injection molding machines, capable of producing diverse products including molded copper busbar, energy storage connectors, EV connector, high-voltage junction box and MSD.
CNC Machining Workshop
Our facility operates 30 CNC machines with 24/7 production capacity, achieving a remarkable 1:10 operator-to-machine ratio.
Assembly Workshop
Integrate synchronized feeding of 10+ components, high-precision positioning, intelligent fastening, and inline inspection – boosting productivity by 300%.
Wire Harness Workshop
Supporting automotive/industrial wiring harnesses; equipped with smart inspection system and MES traceability for full-process quality control.
Flexible Busbar Workshop
From new energy batteries to data centers, our flexible busbar help clients achieve 30% weight reduction and 40% cost savings.
Welding Workshop
Welding Process Capabilities: ultrasonic welding, laser welding, diffusion bonding, nitrogen brazing, and soldering – applied to precision components and flexible copper busbar fabrication.
Tooling Workshop
With an annual production capacity of 5,000+ molds, we specialize in processing metal stamping, injection molding, laminating, and fixture molds. Equipped with 25+ wire-cutting machines, we achieve precision mold machining with 0.02mm tolerance.
Extruded Copper Busbar Workshop
High-precision extrusion technology, suitable for new energy battery packs (low-impedance connection), rail transit (seismic design), data centers (high heat dissipation requirements), and other scenarios. Compared to traditional processes, it reduces mold costs, enables faster delivery, and offers lighter weight.
Laminating Workshop
Our three laminating workshops feature high-precision temperature-pressure control technology, enabling automated production and multi-material composite capabilities.
R&D SERVICES
The team demonstrates exceptional competence, with over 95% holding bachelor’s degrees or higher, forming a powerful knowledge-intensive innovation engine. To translate cutting-edge ideas into exceptional products, the company has invested significantly in establishing an advanced independent laboratory equipped with more than 100 specialized precision instruments.
This lab offers comprehensive capabilities, efficiently conducting rigorous reliability validation, IP rating certifications, raw material composition analysis, high-performance electrical testing, precision dimensional measurements, and environmental tests simulating various extreme conditions. This complete in-house verification system greatly accelerates the R&D cycle and ensures high performance, reliability, and quality of every connector product from the design stage onward, providing solid hardware support for our continuous leadership in industry technological innovation.
solutions for clients through entire product life cycle.
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20
20 Years R&D Experience- Product R&D
- Extensive product knowledge
- Materials expertise
- Computational modeling
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20
20+ International Professional Accreditation- National high-tech enterprise certification
- IATF 16949,ISO 14001:2015, ISO 9001:2015, ISO/TS 22163(IRIS) system certification
- CNAS, UL, RoHS, IATF, SGS, TUV, GB
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200
200+ Engineers R&D Team- 95% of engineers have bachelor's degree or above, including Masters and PHD
- 80% from MNC
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200
200+ Core Technology Patent- Independent intellectual property rights for high-current connectors
- Patent for manual service disconnect
- Patent for high-voltage flat plug female terminals
- Patent for high-voltage connectors for battery packs
- Patent for current connectors of new energy busbars
- Patent for network server busbars
THREE MAJOR CAE SIMULATION ANALYSIS CAPABILITIES
Structural Analysis
- Drop Simulation Analysis
- Waterproof Analysis
- Buckle Analysis
- Fastening Torque Analysis
- Vibration Analysis
- Snap-fit Analysis
- Rigid Body Dynamics
Electrothermal Analysis
- Total Current Density Analysis
- Temperature Rise Analysis
- Current Density Analysis
- Thermal Shock Analysis
Manufacturing Analysis
- Mold-flow Analysis
- Stamping Analysis
- Crimping Analysis
CAE capability
